Replace the PEC Camera Assembly

If the PEC Camera Assembly is damaged or experiences an electrical or optical failure, the camera must be replaced.

CAUTION

Use caution when handling the PEC Camera and Lighting Assemblies. These assemblies are very sensitive to sudden shock. Also use ESD precautionary measures when handling the PEC Camera and Lighting Assemblies. A properly grounded ESD wrist strap is recommended.

Prerequisites

Make sure that the following items are available before beginning the procedure:

Remove the PEC Camera Assembly

To remove the faulty PEC Camera Assembly from the head cage, perform the following procedure:

  1. Power down the machine and perform Lockout/Tagout according to local procedures.

    WARNING - LOCKOUT/TAGOUT
    The machine must be powered down and your site's Lockout/Tagout procedure executed during this procedure to ensure personal safety.

  2. Open the access cover.
  3. Move the beam to a location where the PEC camera can be easily accessed.
  4. Disconnect the PEC_VIDEO/PWRPL and PEC_LED_CTRPL cables from the Head Cage Interface PCA.
  5. Remove all cable ties securing the PEC camera cables to the head cage.
  6. Remove the PEC camera cables from the cable clamps on the bottom of the head cage.
  7. Remove the screws that secure the PEC lighting to the PEC camera. Let the lighting hang loose from the hole in the carriage plate.


     
  8. Disconnect the PEC lighting cable from the PEC lighting. Set aside the PEC lighting.
  9. Remove the screws that secure the PEC camera to the carriage plate.
  10. Lift the PEC camera out of the head cage and discard.

Install the New PEC Camera Assembly

To install the new PEC Camera Assembly, perform the following procedure:

  1. Slide the new PEC camera into the head cage.
  2. Apply Loctite 222 to the PEC camera mounting screws.
  3. Install the PEC camera mounting screws and torque to 1,36 Nm (12.0 in-lb.).
  4. Connect the PEC lighting cable to the PEC lighting.
  5. Install the PEC lighting to the new PEC camera and secure with the screws removed earlier.
  6. Route the PEC cables through the cable clamps on the bottom of the head cage.
  7. Connect the PEC_VIDEO/PWRPL and PEC_LED_CTRPL cables to the Head Cage Interface PCA.
  8. Install new cable ties to secure the PEC cables to the head cage. Do not over-tighten the cable ties.
  9. Close the access cover.
  10. Power up the machine.

Post-Requisites

The following tasks must be performed after completing the procedure: